DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jun 29 2023 02:13 AM
I've been getting into the Jazzmaster after buying a Squier JM 40th Anniv. which I really like. Always wanted to try my hand at building an electric guitar. Purchased a set of templates, wood and parts. The city where I live has a fully loaded woodshop (machines and hand tools) where you pay a nominal fee & can ask the staff for help or advice. Very cool.
So here we go.
Purchased a piece torrified Paulownia online from Germany. It supposedly sounds somewhere in between Ash and Alder. It's very light: the rough cut body was 1,28 Kg or 2,9 Lbs. Downside: it's very soft. It dents if you look at it funny.

Rough cut with a table saw.

Over to the router table.


Purchased the full set of templates from Guitar and Bass Build (UK). JAZZMASTER GUITAR TEMPLATES The templates for the body are nice. Seems correct. The template for the neck fits into the neck pocket beautifully.
But I cannot recommend it. It's advertised "Full set of 100% accurate 9 mm MDF Templates to build your own Jazzmaster. [...] All templates made in our UK workshop from our accurate drawings from original instruments". However the neck has a Strat sized headstock, not a JM sized headstock. AFAIK JM have always had a bigger headstock. Contacted the seller, he stuck to the story of it being correct. It also seems that the tuner holes are not in the standard Fender position & the pickup routes are undersized (the four semi-circles sticking out of the plastic pickup covers won't fit. The route for the tremolo (pardon - vibrato) is in the right spot and the screw holes are correct... but it's undersized. A Fender AVRI trem won't fit, neither will a Squier trem. We'll see what else pops up.
I used specs from the offset guitars forum to route the body.
these measurements are from a late 60s JM:
Body thickness - 1 5/8" 1.625in × 25.4 = 41.275mm
Thimble hole depth - 1 3/16" 1.1875in × 25.4 = 30.1625mm
Trem cavity - 1 3/8" 1.375in × 25.4 = 34.925mm
Rhythm cavity – 1" 25,4mm
Alt. Rhythm cavity – 1 3/16" 1.1875in × 25.4 = 30.1625mm
Lead cavity - 1 3/8 1.375in × 25.4 = 34.925mm
Pickup cavities – 3/8" 0.375in × 25.4 = 9.525mm
Neck pocket – 9/16" 0.5625in × 25.4 = 14.2875mm
Roundover radius is 7/16" 0.4375in × 25.4 = 11.1125mm


Round-over


Last edited: Jun 29, 2023 02:17:29
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 01 2023 07:05 AM
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Redfeather
Joined: Jul 30, 2016
Posts: 896
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Posted on Jul 01 2023 12:01 PM
Nice work so far! I hope all the rest goes as well. I understand your frustration with the soft body. That's something that annoys me about all the Squier basswood stuff.
Too bad about the inaccuracy of the templates and the lack of integrity of their seller. You can get a PDF file of a bunch of fender headstock shapes online, at aleast. Or I guess you could simply trace the one you already have. The Jazzmaster definitely needs that slightly larger headstock to balance the body, visually.
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 01 2023 03:26 PM
Redfeather wrote:
Nice work so far! I hope all the rest goes as well. I understand your frustration with the soft body. That's something that annoys me about all the Squier basswood stuff.
Too bad about the inaccuracy of the templates and the lack of integrity of their seller. You can get a PDF file of a bunch of fender headstock shapes online, at aleast. Or I guess you could simply trace the one you already have. The Jazzmaster definitely needs that slightly larger headstock to balance the body, visually.
Thank you. Strange thing is I have a (used) Fender AVRI pickguard which fits their template quite nicely.... but the Fender AVRI Vibrato unit doesn't fit.Oh Well, as long as the bridge position, neck pocket and tuners holes are correct it'll be fine. (I hope).
Yes I want a JM headstock not a Strat headstock. So I made a template from the neck template that came with the set and stuck a piece of paper on it with the JM outline and tuner positions. Center lines, center lines...! If you google 'all Fender headstocks pdf' you'll find a comprehensive set of headstock templates. Part of a bigger set of templates, made by members of TDPRI.com or offsetguitars.com
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synchro
Joined: Feb 02, 2008
Posts: 4549
Not One-Sawn, but Two-Sawn . . . AZ.
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Posted on Jul 03 2023 08:18 AM
You are officially my new hero. I have an aversion to woodwork, myself, but I have great respect for the art. Paulownia is an interesting wood. The only non-Mesquite tree I own is a Paulownia, a touch dude that sustains itself in the Sonoran desert of SE Arizona, probably because it’s near my septic tank.
A few years ago, I had to do some serious trimming on that tree and ended up with a pile of Paulownia, which was amazingly light. It’s a great wood, and I like that grain. I’m a transparent finish fan, myself, so I look at every piece of wood as a palette for a light sunburst.
I look forward to following your continued progress.
— The artist formerly known as: Synchro
When Surf Guitar is outlawed only outlaws will play Surf Guitar.
Last edited: Jul 03, 2023 08:19:00
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 03 2023 12:15 PM
Thank you Synchro! First color coat (sorry) is on. It's a bit streaky. Will do second coat once I'm certain everything lines up properly. Weight is 1Kg or 2.2 Lbs.


Last edited: Jul 03, 2023 12:16:59
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HeroSandwich
Joined: Jul 05, 2023
Posts: 32
Sherbrooke, QC
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Posted on Jul 08 2023 10:03 PM
That looks amazing! Are you going to clear coat it?
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 09 2023 05:02 PM
HeroSandwich wrote:
That looks amazing! Are you going to clear coat it?
Thank you Sir. Yes, with a 2K clear coat from s rattle can. Such a hard finish should help protect the soft wood. I did a second color coat today. That needs to fully cure first, otherwise the it will react with rhe 2K clear.
Have also started on the neck.
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 11 2023 01:43 AM
Started on the neck. Bought a slab of European maple, torrified and with flame. Used a router table to route a slot for the double action trussrod. Such a change, working with this hard and heavy wood.


I want a JM headstock not a Strat headstock. So I made a template from the neck template that came with the set and stuck a piece of paper on it with the JM outline and tuner positions. Center lines, center lines.
Rough cut:

And after many minutes of carefully routing the neck it fits nicely. After taking this photo I removed spray primer from the neck pocket to make it fit perfectly. Really happy with it.

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Tqi
Joined: Dec 07, 2014
Posts: 1222
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Posted on Jul 11 2023 02:50 PM
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Last edited: Feb 02, 2024 16:21:28
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 11 2023 02:53 PM
Tqi wrote:
Torrefied wood is my favourite thing right now.
...So I should build a spark-finished, poplar + maple + laurel Bass VI all torrefied because Squier are never going to. Is that what you're saying?
Well yes. You have no choice but to build exactly that.
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 12 2023 06:07 AM
By the way, I ordered the slab of maple for the neck online from a German supplier, Tonholz. Ordered the wood for the body online from another German supplier, Espen.
While carefully finish routing the headstock, the router caught the grain and tore out a big chunk. I cut out a square hole and glued in a new piece. The same thing then happened again. Torrified wood seems to be more brittle...

I thought I should 'own it' and make feature of it. There was a round clamp mark (circle) on the front of the headstock that looked kinda cool. So I went with that.

My wood shop coach turned a piece of spalted hornbeam he had left from making pool cues.

Later that morning I used a cut off saw to dimension the head stock. Also made the headstock a bit smaller, it looked too chunky /CBS era. Then I drilled the holes for the tuners - going by the printed template I mentioned before.


A new set Fender 70s chrome tuners fit perfectly! Very happy about that.

Last edited: Jul 12, 2023 06:08:05
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Tqi
Joined: Dec 07, 2014
Posts: 1222
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Posted on Jul 12 2023 09:51 AM
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Last edited: Feb 02, 2024 16:24:30
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 16 2023 04:45 PM
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 20 2023 11:57 AM
I shaped the neck using the drawing lines / facet method. Works great. You can fine tune what you want by changing the lines. I made it asymmetric by moving the centre line up a bit at the 1st fret.
It's a big C (22mm 1st fret to 24mm 12th fret) that ends in a D, by changing the lines on either side at the fist step.



Last edited: Jul 20, 2023 12:24:04
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 20 2023 01:32 PM
It came out well. Now onto fret level, crown and polish.
Last edited: Jul 20, 2023 13:37:55
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Tqi
Joined: Dec 07, 2014
Posts: 1222
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Posted on Jul 20 2023 04:24 PM
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Last edited: Feb 02, 2024 16:24:07
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HeroSandwich
Joined: Jul 05, 2023
Posts: 32
Sherbrooke, QC
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Posted on Jul 20 2023 05:09 PM
That's wicked good, something to be vey proud of!
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 21 2023 02:02 AM
Tqi wrote:
Very nice! I assume you went steel for the frets?
Thanks fellas. No steel frets, I used Jescar nickel silver frets.
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DrippyReverbTremolo
Joined: Mar 11, 2023
Posts: 163
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Posted on Jul 21 2023 10:00 AM
This 7.25 radius Staytrem bridge arrived from the UK. Beautifully designed and made. It has a string spacing of 5.2 instead of the standard Fender 5.5/5.6 (so the strings won't get easily pulled over the edge of the fretboard).


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