JObeast
Joined: Jul 24, 2012
Posts: 2762
Finknabad, Squinkistan
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Posted on Oct 13 2013 01:29 AM
Building my next project, a no-name 60's Japanese "S"-type guitar to be fitted with Hallmark Mosrite-copy pups and a Jaguar/Jazzmaster vibrato tailpiece.
Still carving away at the body made of something like pressboard, with no grain at all, like cardboard only 1 3/4" thick. Still drilling and carving to accommodate the whammy action, down to 1/2" for the plate and 1 3/8" for the spring. Wondering how much I have to cut away where to make it all work.
— Squink Out!
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duncanjames
Joined: Dec 20, 2011
Posts: 156
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Posted on Oct 13 2013 03:07 AM
1 3/8" for the whole cavity seems to be the general suggested depth. However, when following that rule I seem to always have issues with the arm bottoming out.
In my case I think the arm pushes farther down in the collet than it's supposed to. Still, I'd route it a little bit deeper than 1 3/8" if you've got the option just in case that happens to you.
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wfoguy
Joined: Dec 11, 2011
Posts: 2136
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Posted on Oct 13 2013 03:33 PM
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JObeast
Joined: Jul 24, 2012
Posts: 2762
Finknabad, Squinkistan
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Posted on Oct 13 2013 11:58 PM
Thanks Duncan & WFO! The Webrocker diagram shows a big dark cavity under the whole assembly. It has not occurred to me to disassemble my '65 Jag to see how Fender did it – leaving well enough alone.
1 3/4 – 1 3/8 leaves 3/8" of fluffy cardboard stuff before I punch through the back. Seeing as I don't have a router and am using a wood chisel I may be able to take it slow and avoid penetration. And it I screw it up, it's just time and $13 wasted on the body and neck.
I did do a real nice tung oil job on the neck, which has virtually new frets and appears straight, so I hope the whole thing works. I'm sure the neck won't fit another body, seeing as it's 60s Japanese no-name stuff. Will post pictures when it's presentable.
— Squink Out!
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duncanjames
Joined: Dec 20, 2011
Posts: 156
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Posted on Oct 14 2013 01:12 AM
The Fender route is all one depth, probably to save on routing steps. But you only really need that much depth for the spring and arm area. It might a good idea to leave a little more material where you can, as I bet that material doesn't hold too strongly.
On the other hand, if you don't have a router but you do have a drill, you could always just drill the cavity straight through to the back and cover the back with some sort of plate.
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